Servo Retrofit for Machine

PC - based control, the integrated servo hydraulic system platform

Based on PC and CAN communication technology, We offer a complete servo hydraulic system solution for the plastic injection moulding machine industry.

Control PC, Servo drive and Servo motor, hydraulic pump and circuit manifold etc, all integrated into one complete system, with standardized mechanical connection and software engineering platform. it make servo hydraulic system (SHS) system easy to be adapted to different kinds of plastic injection moulding machines.

All SHS system are 100% strictly tested before delivered to customer.

Dozens parameter of SHS system are careful tested.


Quality Control

  • Machine noicy level
  • Oil Leakage
  • Real time hydraulic system temperature
  • Real time pressure and flow for each operation
  • Real time control system temperature
  • Real time voltage and currency of control system for each movement
  • Final reliability test for 72 hours

Advantages and Benefits of SHS

Based on years experience, We developed special SHS software platform for plastic IMM, each movement of IMM is defined with special PID parameter to achieve best performance of plastic injection machine.

Together with best PLC control system and Servo drive system, significant advantages and benefits are achieved.


All in one SHS system, reliable and easy for operation.

Energy Saving

Compared with traditional constant/variable displacement pump systems, the servo pump system combines servo motor's fast stepless speed regulating and hydraulic pump's self pressure adjusting, bringing tremendous energy savings which can reach up to 80%.


Accuracy
  • Position repetition accuracy:
    Fast response guarantees high precise position control for all movement of plastic injection moulding machine.
  • Pressure control accuracy:
    Highly accurate and responsive PID module guarantees a stable system pressure which fluctuates within ± 0.5 bar, thus greatly improving the formation quality of plastic products.

High performance efficiency
  • High efficiency arising from high rotational speed.
    The pump's output flow can be increased by increasing the motor's rotational speed, thus improving the running speed of the entire machine.
  • Fast response
    Response time can be shortened to 20ms, which improves the response time of the hydraulic system.

Significant Noise Reduction

Under the control of the excellent PID module, noicy level of IMM greatly improved.


Specification of Servo Hydraulic System

SPECIFICATION IV55 IV70 IV85 IV95 IV120 IV155
output volume (L/min) 35 45 55 70 86 110
rated pressure (Mpa) 140 140 140 140 140 140
maximum pressure (Mpa) 160 160 160 160 160 160
installed power (Kw) 6.2 7.5 8.9 8.9 13 17
drive power (KW) 7.5 7.5 11 11 15 18
hole size (inch) 1/2" 3/4" 3/4" 1" 1" 1 1/4"
flange size (mm) 38.1x17.5 47.6x22.2 47.6x22.2 52x26 52x26 59x30
hole size (inch) 3/4" 1" 1 1/4" 1 1/2" 1 1/2" 2"
flange size (mm) 52.4x26.2 58.7x30.2 58.7x30.2 70x36 70x36 78x43
pumping unit size (mm) 581x290x345 673x290x345 684x290x345 697x290x345 764x290x345 819x290x345
weight total (KG) 66.2 75.5 76.5 86.4 93.1 117.2
electric cabinet size (mm) 540x325x600 540x325x600 540x325x600 540x325x600 540x325x600 540x325x600
weight total (KG) 55 55 55 55 56 56
SPECIFICATION IV195 IV245 IV295 IV365 IV445
output volume (L/min) 140 175 210 250 320
rated pressure (Mpa) 140 140 140 140 140
maximum pressure (Mpa) 160 160 160 160 160
installed power (Kw) 21 27 41 51 61
drive power (KW) 22 30 37 45 55
hole size (inch) 1 1/4" 1 1/2" 1 1/2" 1 1/2" 1 1/2"
flange size (mm) 59x30 70x36 70x36 70x36 79.4x36.5
hole size (inch) 2" 2 1/2" 2 1/2" 2 1/2" 3"
flange size (mm) 78x43 89x51 89x51 89x51 106.4x62
pumping unit size (mm) 912x290x345 936x290x345 1012x370x457 1010x370x457 1131x370x457
weight total (KG) 124.2 154.8 216.3 238.4 266.4
electric cabinet size (mm) 540x325x600 540x325x600 625x338x770 625x338x770 625x338x770
weight total (KG) 57.6 66.6 88 129.1 133.1
all specification is subject to change without prior notification.